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Mechanical Hairpin Bender

  • Mechanical Hairpin Bender
  • Mechanical Hairpin Bender
  • Mechanical Hairpin Bender

Mechanical Hairpin Bender

    Terms of Trade: FOB
    Min. Order: 1 Set/Sets
    Delivery Time: 90 Days
    Packaging: Steel
    Productivity: 100
    Brand: SATIS
    Place of Origin: China
    Supply Ability: 100
    Certificate: CE,ISO9001

Basic Info

Model No.: SFP-2500

Product Description

Mode: SHP8-2500

Specification of SHP Hairpin bender

Tube specification: 4 * 3/8" & 4* 1/2"

Length of hairpin: 200-2500

Material: Copper

Structure & operation:

SHP8-2500 Model hairpin bender quoted here consist of:

1. Powered uncoiler station

2. A changeable rerounding & straightening system to allow for further diameter changes.
The rounding & straightening wheels are set on both the vertical and horizontal plane,
which will straight the tubes from the 2 plates. Each tube has 2 rounding wheels and 12 straighten wheels


The feeding system is a hydraulically driven friction feeding device, with air cylinders
controlling the actual pressure applied to the individual feed belts. When
feeding, individual air cylinders will apply proper pressure to each of the
belts. The upper and bottom belts will clamp one copper tube and feed to proper
length.when the proper length is almost achieved. The feeding speed will change
from fast to slow, and the air cylinder pressure on the belt will change from
high to low. Each air cylinder will lose almost all pressure when the tube it
is feeding reaches the final proper position against a Hard Stop plate. It will
hold that tube in place until all tubes have achieved the final proper
position. Thus all hairpin ends are in the same final location assuring both
the consistence of hairpin length and equality of leg lengths

3. A fixed location cutting system

The copper tubing cutting system utilizes outer rotating cutter blades to cut the tube. Lubrication takes place.
The feed belts reverse and separate the tube ends after cutting.

4. A Bending system

The bending system can move in
the length direction to produce hairpin of different lengths. The leg length is
set from the PLC and Programming is fully automatic


The bend system is servo driven.
This is allows for much better accuracy and less free play or back lash then the older type of
hydraulically driven bending heads found in many competitor's units.


5 In addition:
"Quick
Change" Tube support booms are provided to support the guide tubes and
allow change from one length to another in less than 2 minutes

The Hairpinbender will be capable of receiving such special sets of bend tooling as may be
dictated by specific bend radius requirements and / or changes in tubing
diameter up to16mmmaximum.

A sensingdevice is provided in each lubrication tank to monitor the level of oil to
prevent operating the equipment without proper lubrication. A corresponding
diagnostic message will be displayed on the touch screen when the level is low


An tube pickoff device is included which will support the tubes while stripping and lay
them down in the tube collectors. This will produce straighter hairpins for
longer lengths


There is a tube end Sizer attachment to reopen the ends of the hairpins
that do not pass
over the mandrels

Automatic setup of the hairpin bender and leg length adjustments can be accomplished
through the use of a standard programmable controller interfaced with a touch
screen. This also provides diagnostic information for trouble shooting, Semi-automatic
control and manual actuation of all machine functions.

Additionally, The machine is capable of
automatically positioning to specific hairpin
length. Both legs of hairpin are adjustable through
the touch screen and can be moved
either independently or together by dedicated servo
motors. The motors are capable of
running at both fast and slow speeds to decrease
setup time and facilitate precision
adjustments. Over-travel switches on each axis help
protect the machine with digital
readouts on the touch screen display the current and
target location in increments of
0.1mm. After the target location on each axis has been
reached, hydraulic Clamps lock in
place to prohibit drifting.

Cable/hose carriers are provided to the back of the machine and the switch tower area to
prevent hose and cable damage and imprve the general esthetic of the equipment


Industry standard assemblies are also supplied-such as

1. Stripper tube pro


Please contact us if you need any more detailed information.


Thank you

Satis Products Co., Ltd.

 

Satis Products co., Ltd. is a leading manufacturer in China in design, fabricate and provide satisfied service for finned tubing coil production machinery with 16 year experiences,

Our main product finned tubing heat exchanger machinery such as:

Fin Lines, Fin Press Line, Fin Dies, Hairpin Bender, Hand Feeding Hairpin Bender, Vertical expander, Horizontal Expander, Portable Expander, Tube Cutoff Machines, Return Bender, Return Elbow Bender, Return Crossover Bender, Manifold Drilling Machine, Size and Ring Machine, Return Bender Cleaning Machine Brazing Machine, and on on ............


As well as Refrigerator evaporator equipment: such as Automatic hairpin bender, Skew machine, Double folder machine, Heading press, Resistance welding machine, Expanding machine, Lateral plate assembling Machine,Reservoir welding machine and so on for refrigerator freezer coil, Refrigerator evaporator machinery.


Appling abovementioned machinery and tools, you can make various finned tubing coil for both common and customized, typical graphical coil is



In order to fabricate good quality products as well as make sure quick lead time, we have a modern workshop with advanced and precision machining
equipments.


We pride ourselves on providing fast response to all our customer`s requests and provide after sale service, maintenance, repair, training and spare parts.

Give us a try. We know we can earn your business, we know we can add more value to

your bottom line. But more importantly, we know we can earn your trust!



Company Info

  • Company Name: Satis Products Co., Ltd.
  • Representative: David Xu
  • Product/Service: Fin Press Line , Vertical Expander , Hairpin Bender Machine , Tube Cutoff Machines , Return Bender , Fin Die
  • Capital (Million US $): 100,000.00 RMB
  • Year Established: 2005
  • Total Annual Sales Volume (Million US $): US$10 Million - US$50 Million
  • Export Percentage: 51% - 60%
  • Total Annual Purchase Volume (Million US $): US$10 Million - US$50 Million
  • No. of Production Lines: 5
  • No. of R&D Staff: 5 -10 People
  • No. of QC Staff: 5 -10 People
  • OEM Services Provided: yes
  • Factory Size (Sq.meters): 1,000-3,000 square meters
  • Factory Location: 2#, Xinheng Yizhilu, Cicheng Industry Park, Jiangbei Dist. Ningbo City China
  • Contact Person: Mr. David Xu
  • Tel: 86-574-83023019
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